Home > Softwares > Manufacturing Software > Capacity Planning Software > Shopfloor-Online

Shopfloor-Online

Name: Shopfloor-Online
Rating: 4.5 (2 reviews)

By Lighthouse Systems

921 Interested

Highlights : About Shopfloor-Online

Production Operations

Quality Operations

Inventory Operations

Maintenance Operations

About Shopfloor-Online

Shopfloor-Online is an on-premise and cloud-based manufacturing execution system (MES) that helps to manage manufacturing operations and monitor performance. It is suitable for manufacturers in industries such as aerospace, automotive, food & beverage and metal fabrication. The solution helps in managing inventory operations by working on the movement of orders stored in the warehouse to the products which are at the production level. Shopfloor online helps to manage production operations by planning and tracking the orders, recording production quantities and more. Lighthouse Systems developed Shopfloor-Online using a modular protocol in which each module included in the system works together to create an integrated one-database solution. Support is available via phone and email.

Specifications

Business Size

Small

Customization

Yes

Deployments

Premise, Cloud

Language Support

English

Platforms

Product Details

Features

Production Operations

Scheduling

Plan production orders, determine start and end dates and assess capacity and ability to meet deadlines. Communicate the plan to production with real-time feedback as production executes.

Job Tracking

Production tracking for batch and discrete manufacturing orders. Track production order progress through the factory for each manufacturing operation or for each batch process.

Downtime

Machine downtime is recorded by direct connection to the PLCs controlling production processes (or manually where such connections are not possible); downtime analysis and reporting then identifies opportunities for improvement.

Production Counting

Record production quantities either manually at the end of the production run, or in real-time, by picking up counts from the production lines and equipment. Calculate KPIs such as production efficiency and actual cycle times.

Waste

Record production waste & scrap manually or automatically. Analyse waste with real-time data capture to help reduce losses.

OEE

Collect and analyse production performance data in the software module that calculates OEE for each production process. Improve production efficiency and accountability.

Line Log Book

Improve communications across all groups within manufacturing, e.g. hand-over between crews on shift change, team and management reporting, operators back to planning. Improve traceability.

Labour

Track where labour hours have been spent. Define target manpower on the product routing. Control costs. Improve exception management. Support traceability.

Workflow

Model the execution of the manufacturing process in the MES. Identify all the steps that should be followed, capture the progress of the job as it executes and keep a detailed record of the production process.

Quality Operations

Quality

Quality management software allowing data to be collected at the line or in the lab. Issue reminders to operatives, enforce the quality control system, respond to issues and measure conformance.

SPC

The tools to measure process variation, understand process capability and reduce the impact of process variation. Visualise SPC charts and add SPC data to conformance certificates.

Process Monitoring

Monitor process parameters with the built-in historian of Shopfloor-Online MES. Chart data. Gain deeper insight into the process. Enhance traceability.

Links to Documents

Quickly access all the documents you need e.g. SOPs, CAD drawings, product specification documents, quality procedures. Ensure everyone is working from the latest revision.

Concerns & CAPA

Speed up the resolution of non-conformances. Record, track and document non-conformances through to resolution.

Customer Complaints

Record, investigate and manage customer complaints. Improve the speed of resolution. Develop accountability and best practice. Improve customer satisfaction.

Supplier Complaints

Drive greater suppliers’ performance. Record, investigate and manage supplier non-conformances. Create a paperless record to support the complaint. Manage claims.

Inventory Operations

Inventory Management

Create, track and manage lots of materials/handling units, from raw materials, to semi-finished and finished goods to enable traceability.

Label Printing

Automatically print bar-code labels on your own templates. Use labels to implement traceability.

Traceability - Consumption

Track lot traceability as materials are consumed in the manufacturing process. Improve stock accuracy and meet traceability requirements.

Build Traceability

Ensure traceability of manufacturing operations at serialised parts level through to finished goods. Achieve compliance with inventory updates in real-time.

Warehouse - Logistics

Manage in-bound & out-bound deliveries. Capture traceability data at shipping. Manage internal material movement orders (replenishment) and deliveries. Track orders and materials in the warehouse. Link with the ERP.

Maintenance Operations

Asset Register

Improve Enterprise Asset Management. Manage manufacturing assets through their life cycle.

Maintenance

Optimise maintenance activities: create maintenance procedures. Plan and manage maintenance work. Record work done, spare parts used.

Repairs

Speed up response to breakdowns. Manage repair work. Enforce procedures.

Tool Management

Monitor tool life. Track tools used in the process. Develop detailed tool histories. Make better decisions regarding tool use and maintenance.

Energy Management

Record energy and resource consumption. Know where your energy goes. Reduce energy losses.

Recommended Product

Acctivate Manufacturing Management

Features: Multi Currency Import export software

Azarbod Shop Control

Features: Customer Management Order Tracking

AIMS360 Fashion ERP

Features: UPC/Barcode management Advanced EDI capabilities

Inventor

Features: Automated frame design Visualization and rendering

Q2S

Features: Capacity Planning production reports

Tricorn Production

Features: Estimates and Quotes Reporting/Analytics

Qualtrics Research Core

Features: Multi-Channel Survey Management Statistical Analysis

Related Product